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The Art of Manufacturing

The Art of Manufacturing

By : Ninad Deshpande, Sivaram Pothukuchi
5 (13)
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The Art of Manufacturing

The Art of Manufacturing

5 (13)
By: Ninad Deshpande, Sivaram Pothukuchi

Overview of this book

Engineering disciplines focus mainly on programming control systems, while the challenges they overcome or their industry applications largely go uncovered, leaving a huge gap between the theory and industry practices. This leads to engineers learning about subjects without actually understanding their purpose and entering the industry needing months of training. The Art of Manufacturing cuts across pedantic theory and reaches practical applications. You’ll begin your learning journey by starting from the product and moving backward to the manufacturing landscape, factories, machines, and finally to the automation and control challenges faced in manufacturing. The book builds on the authors’ valuable on-field experience, providing a detailed view of the manufacturing of real-world products, while simultaneously providing various analogies and references to daily tasks. As you advance through the chapters, you’ll work on interesting control problems and find out how to overcome them in applications. The concluding chapters offer you a sneak peek into the future of automation and factories. By the end of this book, you’ll be able to relate a real-world product with an associated control challenge and discover ways to overcome these challenges.
Table of Contents (15 chapters)
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1
Part 1: Introduction to the Manufacturing Landscape and Innovative Automation in Everyday Life
8
Part 2: Automation and Humans

Supervisory control

Sensors and actuators occupy the lowest level in the automation pyramid. These are part of a machine and multiple machines form a line. However, there needs to be a control system that monitors these individual machines so that the factory has a high-level overview of the various operations. It also makes it easier to send parameters to individual machines from a central place. This is part of the supervisory control. There are various forms of supervisory controls, which are listed in the following sections.

Plantwide information

A typical plant or factory will have several machines. For the efficient running of the operation, some information has to be viewed as an aggregation of each machine’s performance. It is also useful to know the present status and alarms from each machine. The location could be a plant control room.

Digital dashboards

There is some information that should be visible from anywhere on the shop floor. This can be production...

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