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The Art of Manufacturing

The Art of Manufacturing

By : Ninad Deshpande, Sivaram Pothukuchi
5 (13)
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The Art of Manufacturing

The Art of Manufacturing

5 (13)
By: Ninad Deshpande, Sivaram Pothukuchi

Overview of this book

Engineering disciplines focus mainly on programming control systems, while the challenges they overcome or their industry applications largely go uncovered, leaving a huge gap between the theory and industry practices. This leads to engineers learning about subjects without actually understanding their purpose and entering the industry needing months of training. The Art of Manufacturing cuts across pedantic theory and reaches practical applications. You’ll begin your learning journey by starting from the product and moving backward to the manufacturing landscape, factories, machines, and finally to the automation and control challenges faced in manufacturing. The book builds on the authors’ valuable on-field experience, providing a detailed view of the manufacturing of real-world products, while simultaneously providing various analogies and references to daily tasks. As you advance through the chapters, you’ll work on interesting control problems and find out how to overcome them in applications. The concluding chapters offer you a sneak peek into the future of automation and factories. By the end of this book, you’ll be able to relate a real-world product with an associated control challenge and discover ways to overcome these challenges.
Table of Contents (15 chapters)
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1
Part 1: Introduction to the Manufacturing Landscape and Innovative Automation in Everyday Life
8
Part 2: Automation and Humans

Data from the process – values, alarms, and events

How can humans understand what is happening at any given point in time in a machine? The human machine interface (HMI) provides all such information in the form of alarms, warnings, and status information.

Elementary operator interface – switches, dials, and meters

An operator needs to know what the machine is doing at any given point. A machine needs commands from the operator. So, every machine needs an HMI.

On a washing machine, for example, there is a small lamp next to the step of the cycle that is running. There may be a rotary switch to command which cycle step to execute. There may also be a power light to indicate that the machine is switched on. There will also be a power switch. In a more sophisticated machine, there may be a small two-digit display to indicate how many minutes are remaining in the current step. There can also be a small LED display to indicate which operation is in progress, and how...

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