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The Art of Manufacturing

The Art of Manufacturing

By : Ninad Deshpande, Sivaram Pothukuchi
5 (13)
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The Art of Manufacturing

The Art of Manufacturing

5 (13)
By: Ninad Deshpande, Sivaram Pothukuchi

Overview of this book

Engineering disciplines focus mainly on programming control systems, while the challenges they overcome or their industry applications largely go uncovered, leaving a huge gap between the theory and industry practices. This leads to engineers learning about subjects without actually understanding their purpose and entering the industry needing months of training. The Art of Manufacturing cuts across pedantic theory and reaches practical applications. You’ll begin your learning journey by starting from the product and moving backward to the manufacturing landscape, factories, machines, and finally to the automation and control challenges faced in manufacturing. The book builds on the authors’ valuable on-field experience, providing a detailed view of the manufacturing of real-world products, while simultaneously providing various analogies and references to daily tasks. As you advance through the chapters, you’ll work on interesting control problems and find out how to overcome them in applications. The concluding chapters offer you a sneak peek into the future of automation and factories. By the end of this book, you’ll be able to relate a real-world product with an associated control challenge and discover ways to overcome these challenges.
Table of Contents (15 chapters)
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1
Part 1: Introduction to the Manufacturing Landscape and Innovative Automation in Everyday Life
8
Part 2: Automation and Humans

Control challenge (quantity control – weight or volume)

The control challenge starts from the point the weighing needs to be done, whether it is on the fly or at rest. On the fly means the bottles, cans, and jars are on a conveyor belt and as the containers move along, the weighing is done and, at the same time, they are filled with the product. On the other hand, at rest means that the bottles, cans, and jars are stationary while being filled. In both these cases, there is a need for utilizing a strain gauge or a load cell that provides the signals to the PLC for measuring the weight. In both these cases, the products will always be transported by the conveyor belt. The only difference is whether or not the conveyor belt stops while the filling is in progress. The following figure shows a high-level representation of the filling system and its weighing mechanism:

Figure 6.1 – A filling application using a conveyor-based system for transporting products

Figure 6.1 – A filling application using a conveyor-based system for transporting...

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