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The Art of Manufacturing

The Art of Manufacturing

By : Ninad Deshpande, Sivaram Pothukuchi
5 (13)
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The Art of Manufacturing

The Art of Manufacturing

5 (13)
By: Ninad Deshpande, Sivaram Pothukuchi

Overview of this book

Engineering disciplines focus mainly on programming control systems, while the challenges they overcome or their industry applications largely go uncovered, leaving a huge gap between the theory and industry practices. This leads to engineers learning about subjects without actually understanding their purpose and entering the industry needing months of training. The Art of Manufacturing cuts across pedantic theory and reaches practical applications. You’ll begin your learning journey by starting from the product and moving backward to the manufacturing landscape, factories, machines, and finally to the automation and control challenges faced in manufacturing. The book builds on the authors’ valuable on-field experience, providing a detailed view of the manufacturing of real-world products, while simultaneously providing various analogies and references to daily tasks. As you advance through the chapters, you’ll work on interesting control problems and find out how to overcome them in applications. The concluding chapters offer you a sneak peek into the future of automation and factories. By the end of this book, you’ll be able to relate a real-world product with an associated control challenge and discover ways to overcome these challenges.
Table of Contents (15 chapters)
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1
Part 1: Introduction to the Manufacturing Landscape and Innovative Automation in Everyday Life
8
Part 2: Automation and Humans

Overview of an application

Let us take the example of a ketchup-filling application. We can use the same visualization as shown previously in Figure 6.4.

Let us look at how such applications are managed. There are several other elements in the machine apart from those shown when a machine builder is building their machine. However, the ones highlighted in Figure 6.4 and Figure 6.5 are some of the essential ones. In order to simplify things, let us consider a machine with a single load cell and a single can that is being filled with edible oil or a lubricant:

Figure 6.5 – A filling application with a single station

Figure 6.5 – A filling application with a single station

Ideally, an edible oil and a lubricant oil would have a similar consistency, thus making it easier to work with in this example. The conveyor is responsible for bringing the cans to the filling station. This conveyor is fitted with a strain gauge load cell. When the conveyor is moving without cans, the load cells will not be sending...

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