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The Art of Manufacturing

The Art of Manufacturing

By : Ninad Deshpande, Sivaram Pothukuchi
5 (13)
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The Art of Manufacturing

The Art of Manufacturing

5 (13)
By: Ninad Deshpande, Sivaram Pothukuchi

Overview of this book

Engineering disciplines focus mainly on programming control systems, while the challenges they overcome or their industry applications largely go uncovered, leaving a huge gap between the theory and industry practices. This leads to engineers learning about subjects without actually understanding their purpose and entering the industry needing months of training. The Art of Manufacturing cuts across pedantic theory and reaches practical applications. You’ll begin your learning journey by starting from the product and moving backward to the manufacturing landscape, factories, machines, and finally to the automation and control challenges faced in manufacturing. The book builds on the authors’ valuable on-field experience, providing a detailed view of the manufacturing of real-world products, while simultaneously providing various analogies and references to daily tasks. As you advance through the chapters, you’ll work on interesting control problems and find out how to overcome them in applications. The concluding chapters offer you a sneak peek into the future of automation and factories. By the end of this book, you’ll be able to relate a real-world product with an associated control challenge and discover ways to overcome these challenges.
Table of Contents (15 chapters)
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1
Part 1: Introduction to the Manufacturing Landscape and Innovative Automation in Everyday Life
8
Part 2: Automation and Humans

How the control challenge is solved

The control challenge is in effect to reduce the need for human operators to be present at a machine or process continuously. There are many ingenious methods invented for this purpose. All these methods make use of intelligent processors, which are smaller, faster, and cheaper than at any other point in the past. With each method, the main objective is for attendance by humans to a problem in production to be made unnecessary, or for attendance to be at a convenient time rather than being immediately necessary. This is what we mean by reducing dramatic intervention.

Stored program controllers

One significant development in controllers is the invention of stored program controllers (PLCs). A PLC has built-in program memory. The innovation comes in the form of a program that can be resident in this memory. The PLC performs tasks as per the instructions in this program. Since memory chips have become smaller and denser, it is now possible to...

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