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The Art of Manufacturing

The Art of Manufacturing

By : Ninad Deshpande, Sivaram Pothukuchi
5 (13)
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The Art of Manufacturing

The Art of Manufacturing

5 (13)
By: Ninad Deshpande, Sivaram Pothukuchi

Overview of this book

Engineering disciplines focus mainly on programming control systems, while the challenges they overcome or their industry applications largely go uncovered, leaving a huge gap between the theory and industry practices. This leads to engineers learning about subjects without actually understanding their purpose and entering the industry needing months of training. The Art of Manufacturing cuts across pedantic theory and reaches practical applications. You’ll begin your learning journey by starting from the product and moving backward to the manufacturing landscape, factories, machines, and finally to the automation and control challenges faced in manufacturing. The book builds on the authors’ valuable on-field experience, providing a detailed view of the manufacturing of real-world products, while simultaneously providing various analogies and references to daily tasks. As you advance through the chapters, you’ll work on interesting control problems and find out how to overcome them in applications. The concluding chapters offer you a sneak peek into the future of automation and factories. By the end of this book, you’ll be able to relate a real-world product with an associated control challenge and discover ways to overcome these challenges.
Table of Contents (15 chapters)
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1
Part 1: Introduction to the Manufacturing Landscape and Innovative Automation in Everyday Life
8
Part 2: Automation and Humans

Control challenges (motion control)

Motion control in industry is not merely a single challenge. We focus on two topics now: one is the selection (also called sizing) of the motion components, and the second is the control of the motion path itself. Motion components are primarily the motor, the drive (which also may be called an amplifier), and the power train, which consists of coupling and gears. The selection of the motion components (electronic and electro-mechanical) needs to be managed effectively. If the selection of electronics is wrong, then the electronics are unable to sustain the mechanical load and trip out, or if the electronic component is too powerful for the system, it leads to unnecessary expense.

When a motor and a drive unit (or the propulsion unit) are running without anything connected to them, this is called a no-load condition. In this situation, the motor draws its rated current. If the motor is connected to a load via a mechanical coupling or a gear, then...

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