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The Art of Manufacturing

The Art of Manufacturing

By : Ninad Deshpande, Sivaram Pothukuchi
5 (13)
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The Art of Manufacturing

The Art of Manufacturing

5 (13)
By: Ninad Deshpande, Sivaram Pothukuchi

Overview of this book

Engineering disciplines focus mainly on programming control systems, while the challenges they overcome or their industry applications largely go uncovered, leaving a huge gap between the theory and industry practices. This leads to engineers learning about subjects without actually understanding their purpose and entering the industry needing months of training. The Art of Manufacturing cuts across pedantic theory and reaches practical applications. You’ll begin your learning journey by starting from the product and moving backward to the manufacturing landscape, factories, machines, and finally to the automation and control challenges faced in manufacturing. The book builds on the authors’ valuable on-field experience, providing a detailed view of the manufacturing of real-world products, while simultaneously providing various analogies and references to daily tasks. As you advance through the chapters, you’ll work on interesting control problems and find out how to overcome them in applications. The concluding chapters offer you a sneak peek into the future of automation and factories. By the end of this book, you’ll be able to relate a real-world product with an associated control challenge and discover ways to overcome these challenges.
Table of Contents (15 chapters)
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1
Part 1: Introduction to the Manufacturing Landscape and Innovative Automation in Everyday Life
8
Part 2: Automation and Humans

Overcoming the control challenge

The simplest and cheapest form of controlling temperature is an on/off control. However, this control technique does have certain limitations, with the temperature overshooting and undershooting around the set temperature. This is exactly how we might have controlled temperature during our earlier experiment of heating water. However, the accuracy level is too low, and owing to overshoots and undershoots, there is a chance that the material being heated will be damaged, making it unusable. These fluctuations are unacceptable in many industrial applications. There are also applications where the heaters are assisted by coolers. Similar to the digital outputs connected to heaters, digital outputs are connected to coolers, and the controller takes the action of switching on heaters and coolers according to the need for temperature control.

The following diagram shows the typical functioning of an on/off control. We show the set temperature is 120°...

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