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PLCs for Beginners

PLCs for Beginners

By : M. T. White
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PLCs for Beginners

PLCs for Beginners

5 (4)
By: M. T. White

Overview of this book

With the rise of smart factories and advanced technology, the demand for PLC programmers with expertise beyond ladder logic is surging. Written by M.T. White, a seasoned DevOps engineer and adjunct CIS instructor, this guide offers insights from the author’s extensive experience in PLC and HMI programming across industries. This book introduces a fresh approach to PLC programming, preparing you for future automation challenges through computer science and text-based programming. Starting with the basic components of PLCs and their integration with other modules, this book gives you a clear understanding of system functionality and helps you master PLC program execution by learning about flow and essential components for effective programming. You'll understand program design with pseudocode and flowcharts, vital for planning programs, and cover Boolean logic intricacies, harnessing logical functions and truth tables for precise control statements. The book gives you a comprehensive grasp of structured text, its syntax and features crucial for efficient programming. The book also focuses on advanced topics like cybersecurity in PLC systems and leveraging generative AI (GenAI), such as ChatGPT, to enhance productivity. By the end of this book, you’ll be able to design real-world projects using pseudocode and flowcharts, and implement those designs in structured text.
Table of Contents (25 chapters)
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Part 1: Basics of Computer Science for PLC Programmers
8
Part 2: Introduction to Structured Text Programming
16
Part 3: Algorithms, AI, Security, and More

Exploring troubleshooting techniques

We now know what some problems that could affect the performance of a PLC are, and their common causes. As anyone who has ever worked on an electromechanical system knows, simply knowing what a cause could be is not the same as knowing what the cause is. In this section, we’re going to explore some troubleshooting techniques to help pinpoint a problem.

Before we get into troubleshooting, we need to look at the tools that every engineer should have in their toolkit.

The PLC toolkit

There is nothing more embarrassing than showing up to a service call or being asked to troubleshoot a PLC and not having the necessary tools. The following is a list of common tools that everyone who is tasked with troubleshooting a PLC-based machine should have:

  • Screwdrivers: Everyone tasked with fixing a machine should, at the minimum, have a series of flathead and Phillips screwdrivers of varying sizes. Usually, it’s a good idea to get...

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