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PLCs for Beginners

PLCs for Beginners

By : M. T. White
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PLCs for Beginners

PLCs for Beginners

5 (4)
By: M. T. White

Overview of this book

With the rise of smart factories and advanced technology, the demand for PLC programmers with expertise beyond ladder logic is surging. Written by M.T. White, a seasoned DevOps engineer and adjunct CIS instructor, this guide offers insights from the author’s extensive experience in PLC and HMI programming across industries. This book introduces a fresh approach to PLC programming, preparing you for future automation challenges through computer science and text-based programming. Starting with the basic components of PLCs and their integration with other modules, this book gives you a clear understanding of system functionality and helps you master PLC program execution by learning about flow and essential components for effective programming. You'll understand program design with pseudocode and flowcharts, vital for planning programs, and cover Boolean logic intricacies, harnessing logical functions and truth tables for precise control statements. The book gives you a comprehensive grasp of structured text, its syntax and features crucial for efficient programming. The book also focuses on advanced topics like cybersecurity in PLC systems and leveraging generative AI (GenAI), such as ChatGPT, to enhance productivity. By the end of this book, you’ll be able to design real-world projects using pseudocode and flowcharts, and implement those designs in structured text.
Table of Contents (25 chapters)
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1
Part 1: Basics of Computer Science for PLC Programmers
8
Part 2: Introduction to Structured Text Programming
16
Part 3: Algorithms, AI, Security, and More

Exploring why flow control is important

As stated before, a program will rarely take a straight path from top to bottom. The necessary logic that needs to run will often vary based on a given input. Think about the motor example at the beginning of the chapter. For different VDFs to operate properly, they need certain logic such as special startup commands, startup sequences, and so on. Flow control is vital for applications such as this. The motor type can be considered the input, and the specialized logic is the varying output.

A more conceptual application for flow control is the aforementioned beer-buying example. In short, that program determines if a person can buy beer or not. A user is inputting an age, and the program determines if a person can drink. This program may seem trivial, but applications such as this are very common in the PLC realm. It is very common to have to take an input value such as a motor’s voltage, current, or temperature and adjust the VDF&...

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