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PLCs for Beginners

PLCs for Beginners

By : M. T. White
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PLCs for Beginners

PLCs for Beginners

5 (4)
By: M. T. White

Overview of this book

With the rise of smart factories and advanced technology, the demand for PLC programmers with expertise beyond ladder logic is surging. Written by M.T. White, a seasoned DevOps engineer and adjunct CIS instructor, this guide offers insights from the author’s extensive experience in PLC and HMI programming across industries. This book introduces a fresh approach to PLC programming, preparing you for future automation challenges through computer science and text-based programming. Starting with the basic components of PLCs and their integration with other modules, this book gives you a clear understanding of system functionality and helps you master PLC program execution by learning about flow and essential components for effective programming. You'll understand program design with pseudocode and flowcharts, vital for planning programs, and cover Boolean logic intricacies, harnessing logical functions and truth tables for precise control statements. The book gives you a comprehensive grasp of structured text, its syntax and features crucial for efficient programming. The book also focuses on advanced topics like cybersecurity in PLC systems and leveraging generative AI (GenAI), such as ChatGPT, to enhance productivity. By the end of this book, you’ll be able to design real-world projects using pseudocode and flowcharts, and implement those designs in structured text.
Table of Contents (25 chapters)
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Part 1: Basics of Computer Science for PLC Programmers
8
Part 2: Introduction to Structured Text Programming
16
Part 3: Algorithms, AI, Security, and More

PLC Components – Integrating PLCs with Other Modules

Software and hardware have a symbiotic relationship. Without hardware, software is useless, and vice versa. A key component of computer science is hardware engineering, and as most automation programmers know, hardware is a major factor in automation machinery. In other words, you cannot have a quality machine without quality hardware and software.

In terms of hardware, a PLC is a series of integrated modules that take in data and provide some type of output. To do this, PLCs utilize many different components, such as switches, sensors, motor drives, and safety modules, that all work in unison to control a machine. The key to these systems is the PLC. However, many inexperienced automation engineers do not fully understand what a PLC is, how to integrate external modules, and so on.

Knowing what a component does and how to integrate a module into a PLC system is vital to successful engineering. Even if a person is a...

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